Forged carbon can be made to any shape (the mold is your limit), and you can pump out parts super quickly. It can be very time-consuming to lay a woven fabric up, with a lot of room for error. Things like a 90-degree corner are impossible to do with a woven fabric because you just can’t scrunch the material into the corner perfectly. With a woven fabric, there are some limitations to the shapes you can make. I’m glad you asked! There are 2 key reasons you’d go with a Forged Carbon: shape and speed. Outside of trying to get the Forged Carbon look, why would you ever use it over a woven fabric? When Does it Make Sense to Use Forged Carbon? You can even take a woven fabric and cut it up yourself as they did in this video:Ĥ. You can then either place these fibers into a mold by hand or overlay on an existing product when you’re looking just to get the aesthetic. The least expensive alternative is to purchase chopped fibers, typically sold by the pound and in different lengths. Here’s an example of how a part was made using this material: It is still an expensive material, and you will need to be able to apply your resin to the material to create your finished part. This is an excellent alternative to prepreg since there is no resin and therefore doesn’t require any cold storage or have an expiration date. This keeps all the chopped fibers together delicately, which can then have epoxy resin applied to complete your project. This material fuses together a layer of chopped fibers with a fine, non-woven carbon fiber backing. One unique material we found was a particular dry Forged Carbon fabric made by Ulticarbon. Pre-preg is excellent, but it’s expensive, requires cold storage, and eventually expires if not used.īack to the chopped fiber pre-preg, this would basically arrive to you in a sheet that you could overlay over an existing product or use in the outer layer of your mold to get the Forged Carbon look without using a compression mold. On the other hand, pre-preg is “pre-impregnated” with the epoxy resin (at a perfect ratio) when you get the material. There’s a whole process around making sure you are using the best resin ratio to fabric (maybe a topic for a different post?). Typically, when making a carbon fiber part, you take a dry fabric, put it into a mold, and then infuse (aka impregnate) the material with an epoxy resin. If you’re unfamiliar with prepreg, it’s a pretty simple concept. There are a few other ways to get the look of Forged Carbon without needing a compression mold that is worth discussing. Technically, the compression molding method is the only authentic way to call something forged. This process is similar to forging metals, hence the name Forged Carbon. Pictured: Langzauner hydraulic presses, producing carbon fiber SMC parts.
All said and done a part comes out looking something like this: From there, it gets placed into a mold, infused with resin, and cured to become a rigid carbon fiber part. The carbon fiber most of us are used to seeing in the pattern that we love starts from a dry woven fabric called a 2x2 twill or diagonal weave. When Does it Make Sense to Use Forged Carbon?.What is Forged Carbon, Also Known as Forged Composite?.
Use our table of contents to learn about a specific part you want to know, scroll through and take it all in. Once you’re done reading through this, you’ll be an expert on forged carbon fiber. If you have an affinity for carbon fiber material and love the idea of bringing it into your lifestyle, you’ve come to the right place. We make lifestyle products like carbon fiber wallets, carbon fiber iPhone cases, carbon fiber rings and even have a collection of forged carbon fiber products. Most people new to carbon fiber tend to think of stuff like car parts or bicycles. Why should you trust what we say? Carbon Fiber Gear has specialized in carbon fiber since 2007.
#CARBON FIBER WRAP HOOD HOW TO#
RELATED: How to Make Carbon Fiber from Scratch At Home We’ll take a deep dive into everything from what it is, how it’s different from standard carbon fiber, how much it costs, how it’s made, and then some. Welcome to the ultimate guide to Forged Carbon aka Forged Carbon Fiber aka Forged Composites.
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